Tomato processing and packaging
The leader in processing for tomato paste, sauce, puree, diced tomato pulp and peeled tomatoes. Since 1945.
Reduce CO2 emissions, save up to 90% of natural gas costs, and preserve the quality of your product with the best technologies for tomato processing.
Benefits
Energy efficiency and carbon footprint savings
Minimized environmental impact by reducing greenhouse gas emissions and reduced fuel costs with our electrically powered evaporation and concentrsation technologies.
Gentle treatment
Perfect preservation of product organoleptic characteristics through minimal thermal stress.
Versatile and large-capacity lines
With a single line it is possible to process up to 3,000 t/24h of raw material and obtain products with different viscosity values.
High performance
Long uninterrupted production cycles and minimal production waste (about 2%).
Processing monitoring
Abitlity to track the performance of production lines in real time, from individual machines to complex factories with plants in different parts of the world.
Unparalleled expertise
Our on-field experience is evidenced by more than 1,100 tomato processing and packaging plants installed over the past 30 years.
Select the line and discover its components
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Hydraulic Transport System
Hydraulic Transport System
- Crates/bins unloaded via automatic dumper into the transport channel.
- Loose product reception by flooding bins through adjustable pipes.
- Separation from water on inclined grid or roller conveyors, with tomatoes collected in a separation tank.
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Washing & Sorting
Washing & Sorting
- Manual sorting on roller conveyors: initial separation and washing on an inclined conveyor, followed by detailed inspection on a horizontal conveyor.
- Electronic sorting: optical sorting sensors and digital camera optical sorters by Raytec Vision.
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Chopping
Chopping
- Rubber-free chopping pump for uniform, fine consistency for washed and sorted tomatoes, optimizing subsequent heat treatment.
- Low synaeresis values (in Hot Break process) with temperatures almost 4°C lower than standard, leading to significant energy savings.
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Enzyme Inactivation (Hot Break & Warm Break)
Enzyme Inactivation (Hot Break & Warm Break)
- Eldorado inactivator: for products requiring enzymatic inactivation at 85-110°C (Hot Break).
- Maintains peak efficiency for extended periods, even with foreign bodies.
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Enzyme Inactivation (Cold Break)
Enzyme Inactivation (Cold Break)
- Tube heat exchanger: patented system for enzymatic inactivation.
- Heats tomatoes for Cold Break products, preserving natural flavor and color.
- Offers versatility in obtaining various consistencies.
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Juice Extraction
Juice Extraction
- Giubileo extractor: centrifugal separation with adjustable blades for efficient removal of unwanted fruit parts.
- Ensures high-quality juice with minimal waste moisture.
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Concentration
Concentration
- Apollo MVR evaporator for initial concentration (5° to 8-10° Bx) with Mechanical Vapour Recompression technology, allowing up to 98% steam savings and ensuring excellent product quality.
- Possible combination with a Mixflow evaporator to reach up to 15-16° Bx and/or Venus evaporator for maximum concentration.
- The combination of these solutions ensures peak energy efficiency in the process.
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Sterilization & Cooling
Sterilization & Cooling
- Aseptic Flash Cooler: ideal for large volumes, ensuring long operating cycles, aseptic conditions, product integrity, and maximum processing safety via steam injection and vacuum cooling.
- Olimpic TC Sterilizer: high production capacity and efficiency with indirect heat exchangers, ensuring a uniform thermal cycle.
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Aseptic Filling
Aseptic Filling
- Aseptic filler Macropak: for aseptically filling sterilized product into pre-sterilized flexible bags.
- Ensures sterile packaging with continuous parameter monitoring.
